GRAIN FLAKE SYSTEM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GRAIN FLAKING SYSTEM FLOW DIAGRAM

  Applications of steam flaking grain enable animal to   convert insolvable starches into sugar. In the case of   cereal grains the hot cooked starch granules are   ruptured, making the starch more available in livestock   digestion and flavor. This process increase the   geletinization value of the grain. especially for   ruminants   such as cows, flaked feed gives effects as   roughages   would provide because volume, specific   gravity is small,   it is also effective for prevention of   possible disease   such as liver abscess, urinary   calculus.

  The flaking process is good for all kinds of grain and   cereals such as Corn. Beans. Barley. Wheat ... etc.   And   edible for human consumption and animal feed   consumption

        1. Bucker elevator

        2. Tube magnet

        3. Sieve

        4. Surge bin

        5. Steam conditioner

        6. Flaking mill

        7. Steam heating

        8. Pneumatic conveyor

        9. Counter flow dryer

       10.Counter flow cooler

       11.Cooling cyclone and Fan

       12.Belt conveyor

 

   frame01d.gif STEAM COOKING CONDITIONER//FLAKE ROLLER

 

 The grains are pressed and flaked when passing  through the two rolls. By the roller feeder above  main rolls. Thickness of produced flake is 0.4 to  2.0mm depending on the adjusting of gap between  two rolls, which can be done by both manual or by  Hydraulic unit. 

   

   Grains slowly fall inside the conditioner by gravityand conditioned, cooked by heating and    steaming for about 30 minutes.  The grain temperature after conditioning process is about

   100oC Jand degree of Alphanizing of startch reach almost 50%.

                                     STEAM CHAMBER SPECIFICATION

Model

Capacity Kg/Hr

CFM40100

CFM46100

DEPTH/mm

STEAM INJECTOR

CSH100

1.0 - 1.5

2000

900

500

2

CSH300

3 - 4

3600

900

500

3

CSH600

5 - 6

6000

1350

900

4

CSH800

7 - 8

7000

1350

900

5

                                          FLAKE ROLLER SPECIFICATION

Model

CFM4050

CFM40100

CFM46100

CFM46130

CAPACITY

1-1.5T/H

3-4

5-6

7-8

POWER

20-30HP

40-50HP

50-60HP

60-75HP

ROLLER SIZE

400*500mm

400*1000mm

460*1000mm

460*1300mm

    

                                                         Copyright 2003 by Garlim Engineering Co., Ltd. All rights reserved.